Gachn Intelligent Loading Machine: Unmanned Operation Solves Loading Labor Dilemma

Core Industry Pain Point: Loading Labor Shortage Becomes the Core Bottleneck of Enterprise Shipment

In powder industries such as cement, chemicals, and grain, the loading link is facing an increasingly severe labor shortage. The operation characteristics of heavy dust, high labor intensity, and frequent round-the-clock shift work make it difficult to recruit and retain front-line loading workers, with labor costs rising year by year. At the same time, traditional manual loading has large efficiency fluctuations, which cannot keep up with the shipment capacity in peak seasons. It also has multiple problems such as high operational safety risks, serious material loss, and non-compliance with environmental protection emission standards, becoming the core bottleneck restricting enterprises' stable shipment, cost reduction and efficiency increase.

Core Innovation: Full-Process Unmanned Loading Completely Solves Labor Pain Points

Gachn Group's in-cargo intelligent loading machine fundamentally solves the industry's labor pain points with full-process unmanned intelligent loading technology. The whole process of the equipment does not require manual on-board operation or manual auxiliary operation. Equipped with a 3D radar scanning and AI intelligent control system, it completes 3D carriage modeling and optimal loading path planning within 50 seconds, adapts to all types of vehicles with a length of 0.7-17.5 meters, including vans, high-sided trucks, flatbed trucks and customized agricultural vehicles. It can automatically complete neat stacking of bagged materials without manual intervention, truly realizing full-process unmanned loading.

Performance Advantages: Comprehensive Optimization of Efficiency, Environmental Protection and Stability

In addition to the core advantage of unmanned operation, the equipment has also achieved comprehensive breakthroughs in basic performance, fully adapting to the production needs of the powder industry:

Ultra-high Efficiency: The loading speed is stably maintained at 95-120 tons per hour, with synchronously matched stacking efficiency. Compared with traditional manual loading, the overall efficiency is increased by up to 300%. It can realize 7×24 hours continuous and stable operation. A single device can replace 4-6 full-time loading workers, saving more than 600,000 yuan in annual labor costs for a single shift.

Eco-Friendly & Low Loss: Adopting a 40-60 cm low-position bag dropping design, matched with a dedicated LFGM series pulse dust collection system, it keeps the dust concentration in the operating environment stably below 0.5 mg/m³, and the bag breakage rate is lower than 0.1%, reducing annual material loss by more than 100,000 yuan, which fully complies with the national green factory standards.

Full-Scenario Adaptability: Equipped with an AI adaptive palletizing database, it supports multiple customized solutions such as horizontal bag stacking, vertical bag stacking and mixed stacking, with a palletizing accuracy error ≤ ±5 mm. The maximum carriage space utilization rate is increased to 95%, which perfectly adapts to packaged materials of various specifications from 300 mm to 1200 mm.

Customer Validation: Recover Equipment Cost in One Year, Recognized by Over 300 Enterprises

A leading building materials enterprise in Xinjiang previously adopted the traditional manual loading mode, which required 8 loading workers to work in two shifts during peak seasons, but still could not meet the shipment demand, with high labor costs and material loss. After the introduction of Gachn's intelligent loading machine, there was no need for manual on-board operation in the whole process. The peak daily shipment volume jumped from 800 tons to 1500 tons, and the annual cost of labor, operation and maintenance, and material loss was saved by more than 800,000 yuan. The equipment investment was recovered in only 1 year.Up to now, the equipment has served more than 300 enterprises in the cement, chemical, grain and other powder industries, with a customer satisfaction rate of 98%. It has become the core essential equipment for the intelligent upgrading of the powder industry.

Why Choose Gachn?

Leading Technology: The industry's pioneering in-cargo intelligent loading technology, with a number of invention patents, breaking through industry technical barriers, and product performance ranks among the industry's leading levels.

Stable & Durable: Core components are selected from international first-tier brands such as Schneider and Panasonic, the whole machine has a Mean Time Between Failures (MTBF) of more than 8000 hours, with extremely low annual maintenance costs.

Full-Process Service: We provide one-stop full-process services including on-site survey, scheme customization, installation and commissioning, operation and maintenance training, to ensure the long-term stable operation of the equipment.