Focusing on Intelligence and Quality - Solving the "How to Ensure" Problem

In valve bag production, a tiny hole in the base fabric, a subtle patch offset, or blurred printing can lead to package damage, customer complaints, or even the return of an entire batch. These "insignificant" defects are silently eroding your profits and brand reputation.

Manual inspections are prone to fatigue due to the intense, repetitive work, resulting in a high rate of missed inspections. It's time to say goodbye to this uncontrollable risk. The AI-powered visual inspection system on the FK008 valve bag making machine is your "industrial eye" to address this core pain point.

I. System Analysis: Dual 4K Industrial Cameras Build a Comprehensive Quality Inspection Line

Our vision system is more than just a simple camera; it's an AI brain integrating high-speed cameras, customized lighting, and intelligent algorithms. It's typically deployed at two key workstations:

Base Fabric Inspection Station: Before bag making, the raw web is fully scanned to detect defects such as round threads, holes, heavy threads, splices, and scratches at the source. Finished Product Inspection Station: After bag production, finished bags undergo a final inspection to accurately identify defects such as offset bottom stickers, folded patches, missing corners, missing bottom stickers, uneven overlaps, and smudged or missing prints.

The system compares captured high-definition images against a built-in "perfection standard" in real time. If a defect is detected, an instruction is issued within milliseconds for the automatic rejection device to precisely remove it.

II. Data-Driven: Accuracy and Reliability Beyond the Human Eye

Our performance promises are backed by verifiable data:

Reject rate < 0.05%: This means that for every 10,000 bags produced, fewer than 5 defective items are missed. This figure far exceeds the limits of manual inspection, providing you with a near-absolute quality barrier.

Inspection speeds up to 120ppm: Perfectly matched to the FK008's high-speed production pace, quality inspection no longer becomes a production bottleneck. Saving 2-3 workers per production line: Based on a two-shift system, a single line can directly save up to hundreds of thousands of yuan in labor and management costs annually.

III. Intelligent Cloud Connectivity and User-Friendly Operation

Remote Diagnosis and Data Dashboard: Through cloud control technology, you can view production quality data in real time, and our engineers can also perform remote diagnostics and preventive maintenance.

Operational Requirement and Comprehensive Support: We honestly advise that to maximize system performance, operators must have a college degree or higher in science and engineering to quickly understand the system logic. But rest assured, Gachn Group will provide full support from installation and commissioning to comprehensive operational training, ensuring your team can quickly and independently get up and running.

Summary: More Than Inspection, More Than a Strategic Investment

Equipping the FK008 with an AI visual inspection system is more than just a feature; it's a strategic investment that enhances brand value and reduces overall costs. It elevates your product quality from relying on the experience of experienced technicians to trusting the accuracy and stability of AI, thereby building a solid quality defense against fierce market competition.

Witness the power of technology firsthand

Knowledge gained through books is often shallow. We sincerely invite you to witness for yourself how our AI-powered vision inspection system accurately "hunts" defects on high-speed production lines.

Would you also like to have such an intelligent system to safeguard your production line?

>>> Contact our sales engineers now to receive a free copy of the "FK008 AI Vision Inspection System White Paper."